Huayin Mobile Pyrolysis Of Plastic Machine To Fuel Oil Plant
Description of pyrolysis of plastic machine to oil
Plastic pyrolysis is a process of breaking down plastic waste into its constituent parts through the use of high temperatures in an oxygen-free environment. The main products produced during tire pyrolysis are fuel oil , carbon black and steel wire.
Output product and usage
| Output Products | Application |
| Fuel Oil (40%-55%) | 1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc. |
| Carbon Black (30%-35%) | 1. Make it to pellet or briquette as heating material. |
| Steel Wire (10%-15%) | Sell to iron and steel factory directly. |
| Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of heating material. 2. Storage the excess gas to restart the next batch. |
Parameter of rubber pyrolysis machine
| Item | Content |
| Raw materials | Waste tyre/rubber |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch |
| HY2000*4000 | 3T/batch |
| HY2200*6000 | 5 T/batch |
| HY2600*6000 | 7 T/batch |
| HY2600*6600 | 8 T/batch |
| HY2800*6000 | 9 T/batch |
| HY2800*6600 | 10 T/batch |
| HY2800*8100 | 15 T/batch |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm |
| The whole plant weight | 15-45 tons |
| Land area | 300-400m2(L30-40m*W10m) |
| Number of workers | 3-4 |
| Processing time and power | 10-24 hours. Averagely 15KW/h |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Working process of waste plastic pyrolysis machine
Step 1 . Put the raw material into the pyrolysis reactor . Huayin offers auto feeder machine to help feeding , saving time and labour. As long as the size of the tire is not larger than 1.4 meters, the tire can be directly put into the reactor. If they are larger OTR tires, we supply tire cutting machine.
Step 2. Heat the pyrolysis reactor. When the temperature reaches to 300-600 degrees , a large amount of oil and oil gas will be produced. The oil will be collected into the oil storage tanks.
Step 3. Dedusting . During the pyrolysis process , the black smoke will be purified by the ceramic packing dedusting device which can filter the smoke effectively., thus the smoke meets the emission standards. We also have other designs for the dedusting system, customers can choose according to their budget and local emission standard.
Step 4. Discharge carbon black and steel wire. The carbon black will be discharged out by screw conveyor discharger with water cooling jacket , allows discharging at a high temperature.
Standing features of Huayin Tyre Pyrolysis plant for sale
A. Safety. We treat safety as the first important thing in production.
1. Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2. Vacuum device makes the reactor work under ordinary pressure or negative pressure.
3. Temperature monitoring and Pressure gauge to monitor the pressure. If the pressure goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
B. Environmental protection
1. The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by a powerful ceramic packing dust removal device, then can be released into the air through the chimney.
2. Carbon black will be discharged out in sealed condition to avoid pollution.
C. Energy saving
1. The flame path is designed as a spiral so that the quantity of heat can be fully used.
2. The syngas is recycled to heating furnace for burning, thus saving your heating fuel.
3. The insulation cover is formed by 3 layers: steel plate, rock wool, and refractory cement. Excellent thermal insulation effect helps save fuel.
Our company
Xinxiang Huayin Renewable Energy Equipment Co., Ltd. is located in Xinxiang City, Henan Province, which is specialized in manufacturing waste tires/plastics to fuel oil pyrolysis machine and waste oil to diesel distillation machine since 1993. our plants have been exported to over 86 countries around the world . Huayin has a technical R&D and service team composed of more than 30 experienced engineers, and has obtained many invention patents, CE, SGS, ISO9001 and ISO14001 certifications.
Our main product : Batch and continuous waste tyre/plastic pyrolysis plant , oil sludge pyrolysis plant , waste oil recycling to diesel plant , aluminum scrap pyrolysis plant.
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Huayin Mobile Plastic Pyrolysis Machine Horizontal Rotating Images
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